Chelate-controlled diastereoselective hydrogenation with heterogeneous catalyst

ABSTRACT

A hydrogenation catalyst, preferably palladium on a support, preferably alumina or activated charcoal support, is used in the presence of lithium salts, with salts such as the borates being preferred. This provides hydrogenation of precursors to give rise to a stereoselective, such as diastereoselective bias in the product of alkene hydrogenation using the catalyst.

INCORPORATION BY REFERENCE TO ANY PRIORITY APPLICATIONS

Any and all applications for which a foreign or domestic priority claimis identified in the Application Data Sheet as filed with the presentapplication are hereby incorporated by reference under 37 CFR 1.57. Forexample, this application is a continuation of U.S. patent applicationSer. No. 15/302,936 filed Oct. 7, 2016, which is the U.S. National Phaseof International Application No. PCT/GB2015/052802 filed Sep. 28, 2015,designating the U.S. and published as WO 2016/046575 on Mar. 31, 2016which claims the benefit of GB Patent Application No. 1417035.1, filedon Sep. 26, 2014, the disclosure of each of which is incorporated hereinin its entirety by reference.

BACKGROUND

Field of the Invention

The present invention relates to stereoselective hydrogenation and inparticular to the diastereoselective hydrogenation of bicyclic alkenesusing known and novel hydrogenation catalysts.

Description of the Related Art

Heterogeneous hydrogenation of alkenes is a well-established technique.The mechanism of action of a metal catalyst supported on an inert solidis generally considered to occur through the absorption of hydrogen ontothe catalyst metal surface and the subsequent approach of thecarbon-carbon double band to that surface giving rise to hydrogenaddition across one side of the double band. The planar structure of thealkene is transformed into the well-known tetragonal carbon structure,which may give rise to a particular set of chiral centre(s) dependingupon the structure of the parent alkene. Metals used as catalyst aretypically nickel, palladium, platinum or other precious metals (platinumgroup metals). Further review of the art can be found in Erti G.,Knoezinger H., Schueth F., Weitkamp J.—Handbook of HeterogeneousCatalysis, John Wiley & Sons Inc., 2008, ISBN: 978-3-527-31241-2. Shouldthe parent alkene be prochiral, hydrogenation in the presence of aheterogeneous metal catalyst is expected to give rise to a racemicmixture of enantiomers. Asymmetric heterogeneous hydrogenation, i.e.providing stereo isomeric products in unequal amounts, using a solidmetal catalyst, has not have found the same industrial development asits asymmetric homogeneous hydrogenation counterpart and otherstrategies such as the use of a chiral modifier (e.g. tartaric acid orcinchonidine derivatives) adsorbed on the metal surface or covalentlylinked to the solid support of the metal catalyst as described in MurzinD. Y. et all, Catalysis Reviews: Science and Engineering, 2005, 47:2,175-256, or in Ding K., Uozumi Y.—Handbook of Asymmetric HeterogeneousCatalysis, John Wiley & Sons Inc., 2008, ISBN 978-3-527-31913-8 arepreferred as the logical route to influence chiral reaction pathways.

In the case of an unsaturated substrate bearing an existing chirality,the newly formed chiral centre will generate a mixture ofdiastereoisomers. In the absence of thermodynamic or kinetic controls,or other structural influencing effects, the mixture of diastereoisomersis expected to be a 50/50 mixture.

In some cases a functional group on an unsaturated (i.e. alkene)substrate bearing, or not, existing chirality, will have an asymmetricinductive effect, resulting in the preferential formation of onediastereoisomer aver the another. In Chemical Reviews, 1993, Vol. 93,1307-1370, Hoveyda et al. describe several examples of directedheterogeneous hydrogenations where a functional group interacts with themetal surface of the catalyst, favouring the approach of the substrateto the catalyst by a specific side, and leading to the delivery ofhydrogen to the unsaturation site in a syn fashion (with respect to thedirecting group). That disclosure provides that “the nature of thedirecting group, solvent, catalyst, support, and hydrogen pressure”influence the product. In the same paper, hydrogenations withhomogeneous catalysts are also discussed, mostly on allylic orhomoallylic substrates (cyclic or linear olefins). This method is basedon the binding of hydrogen, the alkene unsaturation and the directinggroup to the metal centre of the catalyst, which is dependent on theelectronic structure and configuration of the substrate, the metal andits ligands. Trial and error ‘fine tuning’ of the directing group (whenpossible), the catalyst and the reaction conditions is required toprovide a good asymmetric induction through experiment. The high designflexibility of homogeneous metal catalysts allows for such fine tuning,but the end result can still prove expensive both in terms of catalystand process costs (time, temperature, suitability for large scale use)when compared with standard commercial metal catalysts supported on aninert solid.

In Chemical Reviews 1999, 99, 1191-1223, A, Mengel et al. review the usein synthesis of reactions on olefins or carbonyls where thediastereoselectivity is induced by a remote stereocentre, and thedifferent models used to predict their stereochemical outcomes, such asCram's and Felkin-Anh's rules. Reactions involving an a-chiral doubleband, i.e. 1,2-induction, are the most common and cover a broad range ofchemistry such as nucleophilic additions, electrophilic additions,cycloadditions or radical reactions. Moving the chiral centre to theposition of the reaction centre, i.e. 1,3-induction, often requires theuse of a chelating agent. In that case, either the reaction centre andthe chiral centre are tethered together and the reagent is deliveredexternally of the chelate or the reagent becomes part of the chelateitself. Most reactions described are limited to nucleophilic additions,including carbonyl reductions with a metal hydride where the carbonyland the chiral centre with an alcohol or ether functional group arefirst complexed with a Lewis acid.

BRIEF DESCRIPTION OF THE DRAWING

FIG. 1 shows use of magnesium Bromide as a complexing agent to achievePd-catalysed diastereoselective hydrogenation as shown in OrganicLetters, 2002, 1347-1350 by A. Bouzide.

In Organic Letters, 2002, 1347-1350 by A. Bouzide (FIG. 1) described theuse of magnesium bromide as a complexing agent to achieve thePd-catalysed diastereoselective hydrogenation of Baylis-Hillman˜-hydroxyester alkenes. The author found the reaction to requirestoichiometric amount of a magnesium salt and to be highly dependent onthe solvent (no selectivity with MeOH, increasing selectivity fortoluene <THF <EtOAc <CH₂Cl₂). Furthermore, many of the reactionconditions being quite mild (atmospheric pressure of hydrogen, roomtemperature for 1 h30) and not suitable for use on a commercial scaledue to limitation on reaction control (i.e. inability to remove pressureto stop reaction and high precious metal use) make such methodsdifficult and expensive industrially (42 wt % Pd/C catalyst loading, 144wt % or 1.5 mol equivalent MgBr₂ loading with regards to substrate).

If the chiral centre responsible for the diastereomeric induction can bepre-existing to the hydrogenation reaction (and its configurationpredetermined, as in all three above papers), it could also be formed insitu prior to the final reduction (e.g. when hydrogenating dienes). Inthe latter case the first (favoured) reduction to take place willprovide a racemic mixture of a partially reduced intermediate, but thenewly formed chiral centre could influence the formation of the second(final) one, resulting in a diastereoselective reaction.

In specific cases, when generating products with an internal plane ofsymmetry, such hydrogenation may give rise to a stereoisomers mixturecontaining a meso isomer. A meso isomer is a non-optically active memberof a set of stereoisomers, wherein at least two of the stereoisomers areoptically active. In consequence, whilst containing two or more chiralcentres the meso isomer is itself not chiral. A meso compound structureis superposable on its mirror image i.e. all aspects of the objectscoincide and a meso isomer it does not produce a “(+)” or “(−)” readingin polarimetry.

SUMMARY

Whilst prior art approaches to stereoselective hydrogenation, such asillustrated above, can give high levels of selectivity they generallyuse complex and expensive methods requiring precursors that themselvesrequire considerable synthesis and are generally only suitable forlaboratory (gram) scale synthesis.

There remains a need for a means of influencing hydrogenation using thewell-established transition metal catalysts such as nickel, palladium orplatinum on readily available supports such as charcoal, which may usesimple and readily available adjuncts or auxiliaries to provestereoselective hydrogenation an industrial scale.

Furthermore desired catalysts should allow the use of a simpleexperimental methodology (e.g. a one-pot reaction), with a simple workup (e.g. by simple filtration) such as to remove catalyst andauxiliaries from reaction product.

There is a need for new catalysts and alternative methods for theselective hydrogenation of double bonds to provide stereochemical biasin hydrogenated product. Such catalysts are required that are capable ofbeing prepared and used on an industrial scale. Such catalysts having asimple composition or at least a simple and hence economic pathway topreparation are required. Such catalysts with high temperature stabilitywould prove useful. Such catalysts more resistant to poisoning wouldalso prove useful.

The present invention is directed to a means of selective hydrogenationfar disturbing the balance away from a statistical mix ofdiastereoisomers produced in hydrogenation of alkene using a metalcatalyst.

There is a further need to provide improved or alternative modifiedcatalysts for general use.

Documents considered relevant to the present invention as identified inthe priority application include US 2013/0165697 which discloses amethod for hydrogenating phenols to cyclic ketones by hydrogenationusing a palladium on carbon catalyst treated with one of sodiumcarbonate, lithium carbonate, sodium acetate or lithium acetate.

More specifically, US 2013/0165697 application describes the use ofalkali doped Pd/C catalyst(s) to selectively reduce phenol compounds tothe corresponding ketones products, in good yield when using theirsolution in an alcohol solvent. All 17 examples described the use of abroad range of weakly basic alkali salts (either lithium, sodium,potassium as cation, and carbonate or acetate as anion). All thesevarious salts can influence the reaction pathway, i.e. limit theformation of side-products and over-reduction to the cyclohexanolderivatives to provide a good yield of the ketone products. But nonethese alkali doping agents demonstrate any stereocontrol on theconsidered reaction nor is any particular pattern in their effectivityevident.

Scheme derived from G Neri and all, Applied Catalysis A: General 11(1994) 49-59 CN 101502800 discloses the use of a palladium on carbonwith an alkaline metal or alkaline earth metal auxiliary catalyticcomponent for synthesising alkyl cylohexanone from alkyl phenols. U.S.Pat. No. 6,015,927 discloses the use of a palladium on carbon catalystwith a borax auxiliary component for preparing cyclohexanone fromphenols.

In view of the above there is a further need to provide improved oralternative modified catalysts for general use and in particular toinfluence the stereochemical pathway of hydrogenation.

Products of the hydrogenation process described herein find commercialapplication such as disclosed in U.S. Pat. No. 5,550,200 in relation torubber manufacture. As such, relatively small percentage changes indiastereoselectivity can be commercially useful as a product withapplication on a large industrial scale.

The present invention in its various aspects is as set out in theappended claims.

In the various aspects of the present invention diastereoselectivehydrogenation of a specific substrate is provided. The hydrogenation ismediated by a catalyst supported on a substrate and in conjunction withan auxiliary catalytic component also termed herein the Salt. Themeaning of those terms will now be provided before using these meaningsto specify the present invention:

Substrate

In the present invention provides the diastereoselective hydrogenationof bicyclic dienes of the form shown in formula (1).

Wherein Cycl represents a cyclic moiety and R¹ represents H or a furtherorganic chemical moiety and wherein hydrogenation of the alkene providesa meso isomer.

In formula 1, Cycl represents an unsaturated moiety being a five or sixmembered heterocyclic ring, wherein the heteroatom is one of O, S, N orP. The heteroatom is preferably O. Cycl is preferably selected fromfuran (C₄H₃O—), 4H-pyran (C₅H₆O—) ring moiety. Cycl is still morepreferably furan and yet more preferably linked at the 2 position (i.e.adjacent the oxygen). The most preferred substrate is2,2′-di(2-tetrahydrofuryl)propane, also known as 2,2-difurylpropane.Hitherto, provision of specific stereoisomers of this material has beenachieved by obtaining product from routine hydrogenation using aplatinum group metal catalyst on charcoal and subsequent separation bychromatography. Such a route is not viable far industrial scale,multi-ton production. The present invention addresses this need.

In formula 1, R¹ preferably represents an organic chemical moiety ofmolecular weight less than 500 Da, preferably less than 128 Da, thislimit reduces and in the latter case avoids unduly bulky groups whichmay inhibit interaction with the catalyst surface.

Independently of molecular weight, R¹ represents H or an achiral organicchemical group, preferably an alkyl chain. The alkyl chain may beoptionally substituted with O, S, N or P based functionality but this isnot preferred as it may influence catalysts selectivity. More preferablyR¹ represents H or a C₁ to C₆ alkyl chain, optionally but notpreferably, substituted with O, S, N or P based functionality. When R¹represents H or a C₁ to C₆ alkyl chain it is speculated that the primaryinteraction with the catalytic composition of the invention (i.e. thecombination of catalyst, substrate and Salt) is optimised to give thehighest stereo selectivity. The most preferred R¹ is H or CH₃, this isthought to arise due to its low stereochemical bulk enabling optimuminteraction between the catalytic composition.

Whilst formula 1 may comprise any combination of the moieties mentionedin the previous paragraphs a preferred combination is wherein Cyclprovides alpha, beta unsaturation to the double band and R¹ represents aC1 to C6 alkyl chain.

1,3-induction via a chelate with lithium salts at a catalyst/substratesurface is thought to be involved. The compound may be thought of as acompound that provides two prochiral Csp2 centres on separateunsaturations and not part of the same ring.

The Catalyst

The catalyst component of the catalyst composition in the presentinvention is a metal, and specifically a metal hydrogenation catalyst,which is preferably selected from platinum, palladium, rhodium,ruthenium and nickel, more preferably selected from platinum, palladium,rhodium and ruthenium in providing higher selectivity. The metalcatalyst is preferably palladium. Palladium provides the higheststereochemical selectivity in the catalyst composition in the presentinvention.

It will be appreciated that the metal catalyst whilst normally anpreferably provided as the pure metal may be provided as in otheroxidation state known to be effective far hydrogenation catalysis. Inparticular, a precursor, such as a metal oxide for subsequent reductionsuch as to provide in situ metal may be used, an example being palladiumoxide.

The catalyst component preferably comprises no more than a trace, lessthan 100 ppm, preferably less than 10 ppm, of non-catalyst metal. Thecatalyst preferably comprises no more than a trace, less than 100 pmm,preferably less than 10 ppm, of other anions ions besides chloridebromide or carbonate. Ppm herein is ppm by weight (mg/kg).

The Support

The catalyst, a hydrogenation catalyst, of the present invention issupported upon a Support in conjunction with the Salt to provide thecatalyst composition in the invention. The support is a solid.

The support may be any inert support catalyst carrier known to besuitable as a support for the catalyst of the present invention.Preferred supports are carbon, alumina, silica, titanium dioxide,calcium carbonate, lithium aluminate and barium sulphate. More preferredsupports are carbon (such as in the form of charcoal), silica andalumina. If the preferred support is carbon, more preferred is amorphouscarbon and most preferred the support is charcoal. The moststereoselective support is Alumina. Results have shown that the specificform of palladium on charcoal, as reflected in comparison of supportsfrom different suppliers has a minimal effect on stereoselectivity ofhydrogenation. This effect is in the order of 6% by weight instereoisomer product, this against a repeatability of around 2% byweight stereoisomer product between repeat experiments under nominallyidentical conditions.

The support preferably has a surface area of from 10 to 1500 m2/g,preferably from 500 to 1500 m2/g, most preferably from 1000 to 1500m2/g.

The Support is preferably provided in a particulate form with a particlesize below 1 mm, the support is more preferably of particle size between1 and 100 μm, as measured using light scattering using a Malvernmastersizer (™) by the 04.3 measure.

Catalysts of the type suitable for use in the present invention inconjunction with the support may be provided with an inert coating tofacilitate storage. Whilst this material is preferentially removed priorto use such material has in practice shown negligible effect on catalystperformance. The catalyst on the substrate is preferably provided in aliquid reaction mixture, most preferably as a slurry, this appears toprovide a maximum reaction rate. However, an immobilised support washedaver by reaction medium in liquid or gaseous form is also a possibility.

The catalyst in conjunction with the support used in the presentinvention is for the catalysis of hydrogenation using hydrogen gas. Suchhydrogenation is well known to the skilled person in the art in thehydrogen gas is provided under pressure in a sealed container,preferably with agitation, in a conventional manner. The hydrogen usedis 99.9% pure or better.

The Salt (Auxiliary Catalytic Component)

While salts are known in conjunction with supported hydrogenationcatalysts to influence reaction products for hydrogenating a substratethe use of such salts to alter the stereochemistry of the reactionproducts is not known. The mechanism by which such salts influencereaction mechanism is a matter of speculation and experimentalinvestigation has provided several surprising and unpredicted influencesof salt type.

The Salt of the present invention may also act as the support for thecatalyst. However, results indicate that each of the catalyst, thesupport and the Salt may contribute to selectivity and therefore acombination of the three features as separate materials is preferred,i.e., wherein each of the catalyst, support and Salt are chemicallydifferent materials (whether or not they are physically aggregated).

The salt is a lithium salt. The lithium salt may be anorgano-carboxylate, an organo-sulphate, and aluminate, chloride,bromide, carbonate, hydroxide or barate. The salts may be hydratedsalts. The lithium salt is preferably a metaborate, tetraborate,chloride, bromide, hydroxide, organo-carboxylate (preferably RC02)Preferable carboxylates are the acetate, benzoate, oxalate andpalmitate, more preferable carboxylates are the acetate, benzoate andpalmitate. A mixture lithium anions may be used.

The preferred salts are the metaborate, tetraborate, chloride, hydroxideand benzoate. The preferred salt may be metaborate, tetraborate, givinga high degree of conversion and selectivity.

The most preferred lithium salts are the tetraborate, anhydrousmetaborate, metaborate monohydrate or dihydrate. The hydroxide has beenfound in some instances to give rise to undesirable byproducts, thoughtto be due to its highly alkaline nature.

The lithium salt, and the reaction composition as a whole, preferablydoes not comprise any divalent or trivalent metal ions as these appearto reduce selectivity. The catalyst composition and the reactioncomposition as a whole preferably consists of lithium salt as the onlyinorganic cation. More preferably the catalyst composition consists oflithium salt as the only inorganic cation.

Catalyst Composition

The catalyst composition of the invention comprises the catalyst, thesupport and the salt.

The loading of the catalyst on the support is preferably from 0.25% to25% by weight, more preferably in the range 1% to 10%, most preferably 2to 5%. As noted, the support itself can influence upon thestereoselectivity of hydrogenation can the catalyst and the salt. Assuch high loadings of catalyst on the support (>10%) appear to mask thesupport with which the salt adjunct is thought to possibly interact andseem to reduce the selectivity effect. The most preferred catalystloading is therefore in the range 2 to 5% as there is a balance betweencatalyst, substrate and Salt contributions to selectivity.

The combination of catalyst on support is a solid and as mentioned maybe in the form of a powder. However, the powder may be aggregated in theform of a pellets (for example an aggregate of particles forming theunit of dimensions from 1 to 10 mm) or as a pastes, such as a waterbased paste.

The catalyst composition preferably comprises Salt at the level of 1 to600 mole equivalent with respect to the catalyst, preferably at 5 to 300mole equivalent with regards to the catalyst, most preferably at 5 to100 molar equivalents with respect to the catalyst. It been recalledthat for the purposes of the definition in the present invention thecatalyst is the metal presented on the support rather than thecombination of catalyst with support and/or Salt.

Catalyst Composition Preparation

The present invention requires a combination of the catalyst, thesupport and the Salt as mentioned above. This combination of materialsmay be prepared as follows:

Loading of catalyst on to support substrate is by known techniques.Loading a catalyst onto the support is preferable prior to anysubsequent step in catalyst composition preparation.

Combining the catalyst on the support with the Salt may take placeduring catalyst preparation (for example by co-precipitation orco-impregnation support with catalyst), prior to reaction (for exampleby pre-mixing or pre-contacting the catalyst on the support with salt asa physical mixture) or immediately prior to reaction (catalyst and saltcharged separately at the start of the reaction), i.e. prior to theintroduction of hydrogen. Combination of the catalyst on the supportwith the Salt is most preferably prior to reaction or during reaction ormost preferably during reaction (catalyst and salt charged separately atthe start of the reaction), this appears to give the most facilereaction condition set up and good selectivity.

An alternative is where the support and the Salt are the same materialas mentioned previously. A methodology to achieve this may be adaptedfrom the art such as disclosed in EP074421381 which describes thepreparation of a palladium catalyst supported on solid lithiumaluminate.

Reaction Conditions

The various aspects of the present invention may be performed under thefollowing reaction conditions:

In the absence of any solvent when the substrate is present as a gas orliquid at the temperature of reaction. This has the advantage of notrequiring solvent removal on subsequent workup of the reaction mixture.Preferably a liquid solvent is used, preferred solvents are: alkanes andin particular C₄ to C₈ alkanes; aromatic solvents in particular toluene,halogenated solvents in particular dichloromethane; palar non-proticsolvents such as ethers in particular methyl tert-butyl ether (MTBE) ortetrahydrofuran (THF); esters, in particular ethyl acetate, and palarprotic solvents in particular alcohols (more preferably methanol,isopropanol); or water. The preferred solvents are heptane, MTBE, THF,ethyl acetate, methanol, ethanol, n-propanol and isopropanol. Mostpreferred is isopropanol as this provides the higher selectivity.

When a solvent is used it is preferably used in a quantity equivalent to5 times or less the volume of the substrate, preferably equivalent to 0to 2 times the volume of the substrate, most preferably from 0 to 1times the volume of the substrate. A solvent is preferably used when thesubstrate is not liquid at the reaction temperature. When the substrateis not liquid at the reaction temperature the solvent is used of a typeand a quantity so as to dissolve the substrate at the reactiontemperature. A liquid which does not dissolve the substrate is not asolvent for the purposes of the present invention. Water may be used butthis is not a solvent for many substrates but may, nevertheless, be used(or be present) as an effective biphasic system can result.

The temperature range of the present invention for performing the methodand use of the catalyst in the hydrogenation reaction is 10 to 200° C.,and preferably between 50° C. and 120° C.

The pressure used for performing the method and use of the catalyst inthe hydrogenation reaction of the present invention is above 100 kPa,preferably above 200 kPa, most preferably above 500 kPa. The pressure ofreaction may be in the range 100 kPa to 70 MPa (1 to 700 bar),preferably 200 kPa to 5 MPa (2 to 50 bar), more preferably 500 kPa to1200 kPa (5 to 12 bar). Higher pressure provides greater selectivity.

The reaction time of the present invention used for performing themethod and use of the catalyst in the hydrogenation reaction is 6 to 48hours, preferably 6 to 24 hours, most preferably 18 to 24 hours. Thereaction time is not understood to influence selectivity but has agreater influence on total reaction conversion of substrate.

Reactions of the present invention generally go to completion or nearcompletion and the time ranges indicated when using representativetemperatures and pressures particularly with respect to the catalystused, as known in the art.

The skilled person will readily establish by trial and error a reactiontime suitable to give a required conversion of materials based upon theparameters provided above.

Whilst the experimental data provided use a batch reaction it isconsidered that a continuous reaction, such as aver a bed of immobilisedcatalyst composition could be equally applicable.

The present invention has been developed with stirred reactors, but itis understood by the man of the art that such a diastereoselectiveheterogeneous reaction could be adapted to other plant hydrogenationequipment such as Buss®-loop or jet-loop reactors or flow reactors suchas multi-plate reactors (e.g. as some manufactured by Alpha-Laval) asthese reactors are known to be able to handle the catalyst slurry and toprovide extra temperature and mixing (with impact on mass transfer andreaction rate) controls.

DETAILED DESCRIPTION

The present invention will now be further defined in the light of theterms, the meaning of which has been described, such as above.

The first aspect the present invention is a method of stereoselectivehydrogenation, the method comprising providing the substrate, thecatalyst, the support and the salt as defined above and carrying out ahydrogenation of the substrate using hydrogen.

The preferred reaction conditions being also as mentioned above.

The method of the first aspect of the present invention may provide thesteps:

a) providing the catalyst on the support;

b) contacting the catalyst with the Salt; to provide a modifiedcatalyst;

c) providing the substrate according to equations (1) far hydrogenation,the substrate being capable of hydrogenation to give rise to givestereoisomers;

d) contacting the modified catalyst and the alkene with hydrogen;

e) hydrogenating the alkene using the aforementioned reactionconditions.

This aspect of the invention is further details in the claims.

In a second aspect of the present invention there is provided the use ofthe catalyst, the support and the salt as defined above for thestereoselective hydrogenation of the substrate as also defined above.The use may provide greater than statistical meso isomer hydrogenationproduct, more preferably greater than 52%, and still more preferablygreater than 57% and greater than 70%. This use has been shown to beparticularly effective in providing higher diastereoisomer (andparticularly mesa) hydrogenation product in comparison to statisticali.e. (50/50) and higher than reference (i.e. untreated catalyst) instereoselective hydrogenation.

This aspect of the invention is further details in the claims.

The third aspect the present invention is a catalyst on a support incombination with the Salt, all as defined above with the limitation thatthe salt is one or more of lithium metaborate or tetraborate.

These novel catalysts have been shown to be particularly effective indiastereoselective hydrogenation compared to known catalyst modificationmaterials such as described in the prior art cited above and alsoprovide high levels of conversion.

This aspect of the invention is further details in the claims.

The present invention is exemplified by the following reaction using themost preferred substrate:

This general reaction is disclosed in U.S. Pat. No. 4,577,035 and inGeorge W. Huffman, et al., “2,2′-isopropylidine bis(tetrahydrofuran)”,U.S. Pat. No. 4,577,035 (1986). The reaction gives rise to the followingstereoisomeric products:

This reaction conditions disclosed in U.S. Pat. No. 4,577,035 and whenrepeated gives rise to a statistical composition of stereoisomers.Specifically, the ratio of 1:1:2 of the R,R, the S,S and the mesoisomers.

The above material, 2,2′-di(2-tetrahydrofuryl)propane, also known as2,2-difurylpropane, 2,2′-isopropylidene bis(terahydrofuran), OOPS andDTHFP has several uses including as a palar modifier in butadienepolymerisation. Such uses are disclosed in many documents, includingU.S. Pat. No. 5,698,646, WO2009/134665 and EP 1462459 and WO2012119917A. The material is used industrially on a large scale and can beproduced by means of the above hydrogenation reaction.

WO2011/087841 discloses improved utility for the meso isomer of2,2-di(2-tetrahydrofuryl)propane. However, despite the potential forsuch a material no selective synthetic route for production of the mesoisomer is available. Production being based upon separation of thestatistical stereoisomeric mixture by physical means. This is wastefulof the undesired R,R and S,S isomers.

It has been surprisingly found that the use of lithium salt modifiedpalladium and platinum on charcoal can be used to hydrogenate2,2-di(2-furyl)propane to give 2,2′-di(2-tetrahydrofuryl)propane as themeso isomer at more than 70% by weight.

Therefore there is a specific need for a means for thediastereoselective hydrogenation of 1,4 bicyclic dienes, starting fromthe selective hydrogenation of unsaturated heterocycles with thespecific starting point being a 1,4 bicyclic ether dienes, using2,2-di(2-furyl)propane as a substrate target, this need is met by thepresent invention.

There is also a need for the stereoselective hydrogenation of alpha-betaunsaturated ethers this need is met by the present invention

Whilst it was thought that the effect was due to the presence of a groupone metal ion this does not appear to be the case as the effect is notfound with other group one ions, such as sodium and potassium andcertainly not by di or trivalent metal ions.

Whilst not wishing to be bound by theory the present invention isthought to utilise the following reaction pathways:

As such the selectivity of hydrogenation is expressed at the level ofhydrogenation of di(2-furyl)propane.

Experimental

Analytical Methods:

In the following the analytical methods the identity of the products wasestablished using H1-NMR spectroscopy using a Varian 500 MHz asdescribed in patent U.S. Pat. No. 9,062,017B2, and GC-MS analysiscarried out with a Shimadzu GC-2010 equipment using known standards andknown samples of product as reference. Mass spectrometry (MS) detectionwas performed using a Shimadzu GCMS-QP201 O plus in electron ionisationmode (interface temperature at 250° C. and the ion source at 240° C.).GC-MS was run using a RTX-624Sil MS column, helium (linear velocity of40 cm/s) as carrier gas, an injection at 290° C. (with a split ratio of10) and the following temperature ramp: 60° C. far 5 min, ramping up at10° C./min to 320° C.

Hydrogenation output routine analysis was carried out by GC-FID using anAgilent 6890 equipment with flame ionisation detection (FIO). GC-FID wasran using a RTX-624Sil MS column, hydrogen (constant pressure 5.8 psi)as a carrier gas far GC-FID, an injection at 290° C. (with a split ratioof 10) and the following temperature ramp: 60° C. far 5 min, ramping upat 10° C./min to 320° C., and held for 5 min. The detector temperaturewas set at 280° C. DTHFP GC profile shows two separated peaks withdifferent close retention times corresponding to the twodiastereoisomers. Meso diastereoisomer correspond to the peak with thelowest retention time, the sample being validated by the analysismethods in the previous paragraph.

Meso diastereoisomer ratio in the following is expressed as:

${{meso}\mspace{14mu}\%} = {\frac{{meso}\mspace{14mu}{DTHFP}\mspace{14mu}{isomer}\mspace{14mu}\left( {R,S,{{or}\mspace{14mu} S},R} \right){GC}\mspace{14mu}{area}\mspace{14mu}\%}{{all}\mspace{14mu}{DTHFP}\mspace{14mu}{isomers}\mspace{14mu}\left( {R,{S\mspace{14mu}{or}\mspace{14mu} S},{R/S},{S/R},R} \right){GC}\mspace{14mu}{area}\mspace{14mu}\%}.}$

The experimental work showing in tables 1 and 2 was performed using aBiotage Endeavor®, an automated catalyst screening system with reactorssetup in parallel.

Each reactor has a working volume up to 7 ml, is equipped with aninternal glass tube and a paddle stirrer, and can withstand pressures ofup to 50 bars.

2,2-di(2-furyl)propane (DFP) (1.575 g, 8.94 mmol) with 31.5 mg of wetcatalyst (commercial 5% Pd/C, 50% water), at 2 wt %, to which was addedcommercial powdered inorganic salts (0.5 mole equivalent of the cationvs DFP). With respect to the results in table 1 and 2, the contents wereheated with with stirring set at 850 rpm, under hydrogen (5 bar) for 18hours at 60° C. Using the above method the following results and thefollowing molecules: Catalysts, salts, substrate were added to the glasstubes and transferred to the reactor. The carousel was sealed and testedfor leaks with nitrogen, then purged three times with hydrogen. Thereaction was deemed to start once the target temperature was reached andstabilised. After the 18 hours, the heating was stopped. Once back atroom temperature, the pressure was released, the carousel opened and analiquot of the reaction crude was filtered and analysed as below.Variations in the method are carried out at equal molarity of reactants.

The results are shown below, variation in the method being as needed toaccommodate the definitions in the table.

TABLE 1 metal catalyst substrate variability and underlying effectProduct Starting material % Meso isomer no Lithium Chloride 40-48%depending on 12 catalysts within the definition provided in Pd/C typeand the experimental screened to show catalyst commercial sources tocatalyst variability. Catalysts obtained from Johnson-Matthey, BASF,Hindoustan Platinum and Evonik. no Lithium Chloride 42-45% using twospecific Pd/C catalysts (two different suppliers) retained for the restof the experimental data presented herein. Lithium Chloride 68%

The effect of the alkali metal salt on the hydrogenation of DFP is asdetailed in table 2 and provides:

TABLE 2 salt additive screening Product Metal salt % Meso isomer Nometal salt additive 42-43% Lithium Chloride 64-68% Lithium Bromide 51%Lithium Carbonate 59% Lithium Acetate 57% Lithium (tetra) Borate 60%Lithium Metaborete 64% Sodium Chloride 43% Potassium Chloride 42%Aluminium Sulphate 43% Manganese (II) Chtoride 45% Copper (I) Chloride46% Copper Sulfate 43% Zinc (II) Acetate 43% Ammonium Chloride 43%

Only salts with a lithium cations show a significant increase of themeso diastereoisomer in the reaction product. The Salt of the presentinvention is a lithium salt.

The product further comprised a 50/50 mixture of the R/R and S/Sisomers, this was established in preliminary experiment and has beenassumed in the results shown in table 3 onward. The yield in each casewas 60% hydrogenation products or above.

Low reaction yield (in the order of 60%) on equivalent conditions asrelevant to table 3 was evident with lithium chloride and lithiumhydroxide, as compared to salts such as the meta and tetraborate atclearly above 60%.

Further experimental data in the following tables was acquired using astainless steel 10-pot parallel reactor (“carousel”). This equipment canwithstand pressures of up to 50 bars, heating and stirring are providedwith a standard hotplate stirrer, with each 30 ml-reaction cell havingits own magnetic cross-shaped fly and a glass tube fitting the inside ofthe cell. Typical reaction volume was 6 ml to allow enough head spacefor the reacting gas.

Stirring was set at 1200 rpm. Reactions were performed in reaction tubescontaining 6 g of material, using DFP [2,2-di(2-furyl)propane] assubstrate, a catalyst loading of 0.5 to 2%, powdered lithium salts (5 to600 mole equivalent vs the metal of the catalyst), solvent at O to 2volumes against substrate, temperatures from 60 to 100° C., and hydrogenpressures from 1000 to 3000 kPa (10 to 30 bar). The method was otherwiseas disclosed in more detail far table 1. As such the variation in % mesoisomer product reflects those differences in condition. The catalystswere used at 2 to 5% w/w metal on the named substrate with the exceptionof Nickel at 22% w/w on silica.

Table 3—Variation of Metal Catalysts and Supports

Particular experimental details: Reactions carried out with no salt orwith an amount of salt of 2 to 100 equivalents of Li against catalystmetal. Pressures from 10 to 30 bar.

TABLE 4 screening focussed on Lithium salt and variation from thecounteranion % Meso isomer in Metal Support Li salt product PalladiumCharcoal none 40-46% Platinum Charcoal none 42-50% Palladium Aluminanone 44-46% Ruthenium Charcoal none 44-51% Nickel Silica none 48-50%Rhodium Charcoal none 49-51% Ruthenium Charcoal LiBO₂ 50-61% PlatinumCharcoal LiBO₂ 51-67% Rhodium Charcoal LiBO₂ 52-67% Nickel Silica LiCl55-62% Palladium Charcoal LiBO₂ 58-82% Palladium Alumina LiCl 60-70% Wemay say that conversion will also be function of the hydrogen pressurewith Ru, Rh, Pt, requiring high pressure for high conversion as comparedto Pd.

Particular experimental details: The catalyst used was 5% Pd/C 50% wetwith a loading of 1 to 2% w/w in regards to the starting material. Thesalts used at equivalent molar amounts of 5 to 100 equivalents of Li toPd.

TABLE 5 variation of solvents Product Salt % Meso isomer None 40-46%Li₂C₂O₄ 51-52% Li₂CO₃ 51-57% LiCl 56-74% LiOBz 58-68% LiC₁₈H₃₁O₂ 58-74%Li₂B₄O₇ 58-78% LiBO₂ 58-82% LiBO₂•H₂O 75-80% LiBr 77-78% LiOH 79-84%Li₂C₂O₄—lithium oxalate, LiOBz—lithium benzoate, LiC₁₆H₃₁O2—lithiumpalmitate

Method as per Further experimental data method. Particular experimentaldetails: The catalyst used was 5% Pd/C 50% wet with a loading of 1 to 2%w/w in regards to the starting material. The salts used at equivalentmolar amounts of 5 to 100 equivalents of Li to Pd metal. Pressures from10 to 30 bar.

TABLE 6 variation in reaction temperature Product Salt Solvent % Mesoisomer LiBO2 DCM 58-60% LiBO2 EtOAc 62-64% LiBO2 THF 62-81% LiBO2 IPA66-82% LiBO2 Heptane 74-76% LiBO2 MTBE 74-76% LiCl IPA 56-73% LiClHeptane 64-70% LiCl MTBE 68-69% LiCl THF 70-72% LiOBz MTBE 59-61% LiOBzIPA 59-65% LiOBz Heptane 60-62% LiOBz THF 64-68%

Method as per Further experimental data method with temperature as shownin table. Particular experimental details: The catalyst used was 5% Pd/C50% wet with a loading of 1 to 2% w/w in regards to the startingmaterial. The salts used at equivalent molar amounts of 5 to 130equivalents of Li to Pd metal. Pressures from 10 to 30 bar.

TABLE 7 variation in reaction pressure Product % Meso Salt Temperatureisomer LiBO₂ 60 66-68% LiBO₂ 80 58-78% LiBO₂ 100 74-82% LiBO₂/LiOBz 6057-65% LiBO₂/LiOBz 80 62-64% LiBO₂/LiOBz 100 64-79% LiBO₂/LiCl 80 76-78%LiBO₂/LiCl 100 73-80%

Method as per further experimental data method with pressure as shown intable. Particular experimental details: The catalyst used was 5% Pd/C50% wet with a loading of 1 to 2% w/w in regards to the startingmaterial. The salts used at equivalent molar amounts of 5 to 130equivalents of Li to Pd metal.

TABLE 8 binary mixture of salt effect - synergetic effect PressurekPa/100 Product Salt (bar) % Meso isomer LiBO₂ 10 66-82% LiBO₂ 15 58-78%LiBO₂ 30 74-77% LiBO₂/LiOBz 10 57-79% LiBO₂/LiOBz 15 62-65% LiBO₂/LiOBz30 73-75% LiBO₂/LiCl 10 73-80% LiBO₂/LiCl 15 76-78% LiBO₂/LiCl 30 79-80%Higher reaction pressure increases selectivity far meso production.

Particular experimental details: The catalyst used was 5% Pd/C 50% wetwith a loading of 1 to 2% w/w in regards to the starting material. Thesalts used at equivalent molar amounts of 5 to 130 equivalents of Li toPd metal.

TABLE 9 variation in the equivalent of Li with regards to Palladiummetal Product Salt 1 Salt 2 Solvent % Meso isomer LiBO₂ LiOBz THF 57-72%LiBO₂ LiOBz Heptane 60-74% LiBO₂ LiOBz IPA 62-79% LiBO₂ LiOBz MTBE69-75% LiBO₂ LiOBz None 71-74% LiBO₂ LiCl MTBE 73-74% LiBO₂ Li2B4O7 IPA73-80% LiBO₂ LiCl Heptane 74-75% LiBO₂ Li2CO3 IPA 75-80% LiBO₂ LiCl THF76-77% LiBO₂ LiCl IPA 76-80% LiCl LiOBz THF 67-68% LiCl LiOBz Heptane68-69% LiCl LiOBz MTBE 68-69% LiCl LiOBz IPA 71-72%

Particular experimental details: The catalyst used was 5% Pd/C 50% wetwith a loading of 1 to 2% w/w in regards to the starting material. Thesalts used at equivalent molar amounts of 5 to 130 equivalents of Li toPd metal. IPA is used as solvent at O or 1 volumes against substrate.The salt is lithium chloride.

TABLE 10 Alternative methods of addition of the lithium salt. Li Moleequivalents with Product respect to Pd metal % Meso isomer none 40-46%0.5 47-48% 1.0 51-53% 2.0 52-53% 5.0 56-71% 10   64-65% 50   66-73%300    74-75%

In normal conditions, addition of the salt to the reaction vesseloccurred either before or after the addition of catalyst in to the dryvessel (Control reaction). Substrate and solvents were added afterwards.Other methods of addition were tested such as stirring the reactionmixture for 6 days under room temperature and atmosphere beforepressurising the vessel (Stirring reaction mixture); grinding thecatalyst and the salt into a mixture of powders (Ground mixture ofpowders); and creating a suspension of the catalyst and salt using anappropriate solvent which was later dried under vacuum (Driedsuspension).

Particular experimental details: The catalyst used was 5% Pd/C 50% wetwith a loading of 2% w/w in regards to the starting material. Thesolvent is IPA at 1 volume against the starting material, unless statedotherwise. The first two entries correspond to reactions carried out ina 1-L Parr reactor at 100 C and with 10 bar of hydrogen pressure. Otherentries correspond to reactions performed in the Baskerville® carouseldescribed earlier. Temperature for the latter reactions was in the rangeof 60 to 100 C, and pressure from 6 to 15 bar.

% Meso isomer of the Solvent Salt Eq. of Li vs. Pd Method product IPALiOBz 5 Stiming reaction 56-57% mixture IPA LiOBz 5 Control reaction60-61% IPA LiBO₂ 50 Ground mixture of 77-78% powders IPA LiBO₂ 50Control reaction 66-82% IPA (trace) LiCl 0.2 Dried suspension 42-43% IPA(trace) LiCl 1 Dried suspension 51-52% IPA (trace) LiCl 5 Driedsuspension 60-61% IPA LiCl 5 Control reaction 49-61% IPA (trace) LiCl 50Dried suspension 69-70% IPA LiCl 50 Control reaction 66-73% Water/IPALiOH 5 Dried suspension 66-67% (trace) Water/IPA LiOH 100 Driedsuspension 74-75% (trace) IPA LiOH 100 Control reaction 83-84%

In most cases, the use of a different method to mix the catalyst withthe salt yielded similar results to the simple addition of thecomponents to the reaction vessel, or at the least, are inside theexperimental error.

The article published by Bouzide states that the use of magnesiumbromide as additive in the hydrogenation of Baylis-Hillman adducts usingPd/C and a suitable solvent (DCM being the most effective), allows foran increment of stereoselectivity of the hydrogenated product.Experiments to test this salt and the solvent were carried out in theBaskerville reaction both using the conditions stated in the publishedarticle and our preferred conditions as specified above in theexperimental conditions of table 1.

Particular experimental details: The catalyst used was 5% Pd/C 50% wet.The solvent was DCM at 50 volumes for the first two entries of the tableand at 1 volume for the last two, against the starting material. Thefirst entry corresponds to the results published by Bouzide; thosereactions were performed at room temperature and atmosphere of hydrogen.The remaining entries show the results acquired from using theBaskerville carousel described earlier. Temperature for the latterreactions was 80° C. and hydrogen pressure 15 bar.

Catalyst % Meso isomer Substrate w/w % Salt Eq. of Li vs. Pd of theproduct Baylis- 46 MgBr₂ 80 96-99% Hillman DFP 46 MgBr₂ 80 44-45% DFP 2MgBr₂ 50 43-44% DFP 2 LiBO₂ 50 58-59%

Results from our experiments point to MgBr2 not being as effective as Lisalts for the increment of selectivity towards the meso stereoisomer ofDTHFP, either using the published conditions or choosing conditions moreappropriate to our chemical process.

In the present disclosure all figures rounded to the nearest whole %unless decimals otherwise provided. All temperatures and temperatures ofproperties are at 20° C. unless otherwise specified. All pressures are101 kPa (1 atm pressure) unless otherwise specified.

In the present document quantities when presented in equivalent unitsare represented by the quantity presented in the first set of units andsubsequent units, such as those in brackets using the measurementsystems are presented for information only.

The nomenclature X %-Y % provides the maximum and minimum valuesobtained in repeat experiments. Any quantity for which the units are notspecified is a quantity by weight in grams.

What is claimed is:
 1. A method of diastereoselective hydrogenation, themethod comprising providing a substrate of formula:

wherein Cycl represents a cyclic moiety selected from the groupconsisting of furan (C₄H₃O—) and 4H-pyran (C₅H₆O—) rings; and R1 is H orC1 to C6 alkyl chain; reacting the substrate with hydrogen underpressure in the presence of a catalyst structure comprising a lithiumsalt and a metal hydrogenation catalyst on a support, wherein thelithium salt acts as a catalyst that does not undergo anytransformation, and wherein the metal hydrogenation catalyst is one ormore of platinum, palladium, ruthenium, rhodium and nickel, therebyproducing a hydrogenation product having a higher meso isomer contentthan 50%.
 2. The method of claim 1, wherein more than 52% meso isomer isproduced.
 3. The method of claim 1, wherein more than 56% meso isomer isproduced.
 4. The method of claim 1, wherein the substrate is2,2-di(2-furyl)propane and the hydroenation product is2,2′-di(2-tetrahydrofuryl)propane.
 5. The catalyst composition of claim1, wherein the catalyst is palladium.
 6. The method of claim 1, whereinthe support is selected from the group consisting of carbon, alumina,silica, titanium dioxide, calcium carbonate, lithium aluminate andbarium sulfate.
 7. The method of claim 6, wherein the support isselected from the group consisting of carbon and alumina.
 8. The methodof claim 1, wherein the lithium salt is selected from the groupconsisting of an organo-carboxylate, an organo-sulfate, aluminate,hydroxide, chloride, bromide, carbonate, borate and a mixture thereof.9. The method of claim 8, wherein the lithium salt is selected from thegroup consisting of lithium tetraborate, lithium metaborate, andhydrates thereof.
 10. The method of claim 1 wherein the method isperformed in the presence of a solvent selected from the groupconsisting of heptane, MTBE, THF, ethyl acetate, methanol, ethanol andisopropanol.
 11. The method of claim 10, wherein the solvent isisopropanol.
 12. The method of diastereoselective hydrogenation of claim1 wherein: the substrate is 2, 2-di(2-furyl)propane, the catalyst ispalladium; the support is selected from the group consisting of carbon,alumina, silica, titanium dioxide, calcium carbonate, lithium aluminateand barium sulfate; and the lithium salt is selected from the groupconsisting of an organo-carboxylate, an organo-sulfate, aluminate,hydroxide, chloride, bromide, carbonate, borate and a mixture thereof.13. A catalyst composition for diastereoselective hydrogenation,comprising a metal hydrogenation catalyst on a support in the presenceof a lithium salt, wherein: the metal hydrogenation catalyst is selectedfrom the group consisting of platinum, palladium, ruthenium, rhodium andnickel; the support is selected from the group consisting of carbon,alumina, silica, titanium dioxide, calcium carbonate, lithium aluminateand barium sulfate; and the lithium salt is selected from the groupconsisting of lithium tetraborate, lithium metaborate, and hydratesthereof; and wherein 60% or more of the meso isomer of

is generated when

is used as a substrate.
 14. The catalyst composition of claim 13,wherein the metal hydrogenation catalyst is palladium.
 15. The catalystcomposition of claim 13, wherein the support is alumina.
 16. Thecatalyst composition of claim 13, wherein the lithium salt is selectedfrom the group consisting of anhydrous lithium metaborate and lithiummetaborate monohydrate.